Food and beverage
Fachmann/Sectors/Food and beverage
Sector / Food and beverage

Protect the operator
without stopping washdown or the line.

ISO 13849-1ISO 14119IEC 61496EN 298IEC 60079-31IEC 62305

A food or beverage plant combines machines with blades and moving parts that are opened several times per shift, daily washdown with pressurised water, steam and chemicals, gas-fired ovens and dryers, and silos or mills where flour or sugar dust forms explosive atmospheres. Fachmann integrates safety logic, hygienic interlocks, detection, burner management and protection for combustible dust zones under a single technical interlocutor, aligned to ISO 13849-1, ISO 14119, EN 298 and IEC 60079-31.

Typical applications

Applications
in Food and beverage.

Washdown processing · Packaging and end of line · Ovens and dryers · Silos and milling

Stainless steel tanks and piping in a food processing plant
01
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Guards on washdown process machines

The problem

Mixers, cutters, slicers and peelers are washed every day with pressurised hot water, steam and chemicals. A standard guard switch loses its seal, collects residue in its slots and ends up failing or bypassed. On top of that, a blade keeps coasting for several seconds after the stop: if the guard opens immediately, the operator reaches the moving part.

The Fachmann solution
PILZbackbone

PNOZsigma safety relay with time-delayed contacts from 0.04 to 300 s: handles stop category 1 and enables guard unlocking only once the braking time has elapsed, up to PLe per ISO 13849-1. On motors without a drive or position control, the PSWZ standstill monitor does not rely on a fixed time: it measures the residual voltage the motor generates as it stops and releases the guard only once standstill is confirmed. On the doors, PSENmag magnetic sensors with stainless steel housing, IP67 and IP69K, which withstand hot-steam cleaning. To keep lids and windows closed during the cycle (process protection), PSENslock 2 with stainless components, IP67 and IP6K9K, holds with 1000 or 2000 N. PDP67 decentralised input modules, with stainless steel M12 connections and IP67, bring the signals to PNOZmulti 2 without wiring each sensor back to the panel.

IDEM SAFETYdifferentiator

Cuando la aplicación lo requiere: bloqueo de guarda para protección de personas en inoxidable 316 IP69K, con 3000 N de retención, codificación RFID y PLe, y versiones con diseño higiénico según EHEDG. Enclavamientos sin contacto RFID en inoxidable 316 IP69K con salidas OSSD y codificación individual, la de nivel alto según ISO 14119.

Featured families
  • PILZ PNOZsigma safety relays
  • PILZ PSWZ standstill monitors
  • PILZ PSENmag stainless magnetic sensors
  • PILZ PSENslock 2 electromagnetic locking
  • PILZ PDP67 decentralised modules
  • IDEM SAFETY 316 stainless range (guard locking and RFID non-contact)
Standards
ISO 14119ISO 13849-1EN 1672-2
Bottle packs on an end-of-line conveyor with control box and emergency stop
02
02 / 04

Packaging, conveyors and end of line

The problem

In packaging, the operator intervenes dozens of times per shift: jams in the packer, film reel changes, removing fallen product. A fixed guard with a padlock slows production and ends up left open. Along a conveyor several metres long, a mushroom-head emergency stop is out of reach right when it is needed.

The Fachmann solution
PILZbackbone

PSENopt II Type 4 safety light curtains, 30 mm resolution for hand protection, PLe: the operator gets access without opening a guard and the machine stops when the field is crossed. PNOZmulti 2 brings the line's safety functions together in a software-configurable controller: 20 safe inputs and 4 safe outputs, up to PLe and SIL CL 3, with Profinet, EtherNet/IP or Profibus modules to report status to the line PLC. On conveyors, PSENrope rope pull switches: up to 75 m per switch, IP67, with an integrated emergency stop pushbutton, PLe and SIL CL 3.

IDEM SAFETY

Guardian Line rope pull switches in IP69K stainless steel for conveyors in washdown areas, and for runs longer than 75 m: a dual-head switch covers up to 250 m.

Featured families
  • PILZ PSENopt II Type 4 safety light curtains
  • PILZ PNOZmulti 2 configurable controllers
  • PILZ PSENrope rope pull switches
  • IDEM SAFETY Guardian Line stainless rope pull switches
Standards
ISO 13849-1IEC 62061IEC 61496ISO 13855ISO 13850
Gas burner flame inside an industrial oven
03
03 / 04

Ovens, dryers and roasters

The problem

Bakery tunnel ovens, dryers and roasters run on gas burners that ignite and modulate many times a day. A fault in the ignition sequence, insufficient purging or a valve that does not close leaves gas accumulated in the chamber, and the next ignition can end in an explosion. In a long oven with dozens of burners, handling each one with an independent flame control multiplies the wiring and the points of failure.

The Fachmann solution
PILZbackbone

PNOZmulti 2 Burner: configurable controller for burner management, TÜV-certified to EN 298 and EN 50156-1. It covers the full sequence, from pre-purge to main burner operation, for pilot or main burners with direct or indirect ignition, and monitors combustion air pressure, ignition, flame and valve leak testing. Each base module configures up to 12 burner elements and at the same time monitors the installation's own safety functions, so it covers the whole oven and not just the burner. In ovens with many burners, the PSS 4000 automation system.

Featured families
  • PILZ PNOZmulti 2 Burner burner management controllers
  • PILZ PSS 4000 automation system
Standards
EN 298EN 50156-1ISO 13849-1
Dust-covered hoppers and pneumatic conveying in a milling plant
04
04 / 04

Silos, milling and combustible dust

The problem

Flour, sugar, starch and milk powder form combustible dust clouds in mills, sifters, silos and pneumatic conveying. A standard interlock on a sifter or mill lid can be the ignition source. The silo is also the tallest structure in the plant: a lightning strike on it enters through the power supply of mills, conveyors and filters, and ends up in the area's control panels.

The Fachmann solution
PILZbackbone

The safety logic stays in the safe area: PNOZmulti 2 evaluates the interlocks on lids, sifters and gates. In zone 22, PSENmag stainless steel magnetic sensors with ATEX certification, marked Ex mc IIIC T80 °C Dc.

IDEM SAFETYdifferentiator

For zone 21, or where a positive-opening switch or an emergency stop is needed inside the classified area: explosion-protected interlocks, limit switches and emergency stops, marked Ex tb IIIC T85 °C Db, for zones 21 and 22.

OBO BETTERMANNinfrastructure

V50 Type 1+2 arresters in the panel feeding milling and silos: they withstand lightning current (10/350 µs wave) per IEC 61643-11, with remote signalling on FS versions to monitor their status from the control room.

Featured families
  • PILZ PNOZmulti 2 configurable controllers
  • PILZ PSENmag ATEX stainless magnetic sensors
  • IDEM SAFETY Explosive atmosphere switches
  • OBO BETTERMANN V50 Type 1+2 arresters
Standards
IEC 60079-10-2IEC 60079-18IEC 60079-31ISO 14119IEC 62305IEC 61643-11
Reference regulatory framework

Referenced
standards.

The safety design rests on the international ISO/IEC framework, which in Argentina is articulated with Law 19.587 on Occupational Health and Safety (Decree 351/79), the Argentine Food Code (Law 18.284) and AEA 90079 Regulation for explosive atmospheres.

ISO 13849-1
Safety-related parts of control systems: Performance Level (PL).
IEC 62061
Functional safety of machinery control systems: safety integrity level (SIL).
ISO 14119
Interlocking devices associated with guards: design and selection.
EN 1672-2
Food processing machinery: safety and hygiene requirements.
IEC 61496
Electro-sensitive protective equipment: photoelectric barriers and light curtains.
ISO 13855
Positioning of safeguards with respect to approach speeds.
ISO 13850
Emergency stop function: principles for design.
EN 298
Automatic burner control systems for gaseous or liquid fuels.
EN 50156-1
Electrical equipment for furnaces and ancillary equipment: requirements for application design.
IEC 60079-10-2
Classification of areas with combustible dust atmospheres (Zone 20, 21, 22).
IEC 60079-18
Protección de equipos por encapsulado “m”.
IEC 60079-31
Protección de equipos contra ignición de polvo por envolvente “t”.
IEC 62305
Lightning protection: risk assessment, structures and installations.
IEC 61643-11
Low-voltage surge protective devices: requirements and tests (Type 1, 2 and 3).

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